Cartoning Machine
This equipment is new model developing base on integrated domestic and foreign vanguard technology .It is high technology product incorporates pneumatic-photo-electro-mechanic which improve by a large
JDZ-120III
Automatic Cartoning Machine for blister
1. General
Description
This equipment is new model developing base on
integrated domestic and foreign vanguard technology .It is high technology product incorporates
pneumatic-photo-electro-mechanic which
improve by a large on performance of equipment and working efficiency,
realize encasing fast, keep running steady and reliable when fast running.
This machine is suitable for automatic feeding product of multi-variety multi-specifications into carton (either for blister or bottle).Adjust automatic feeding structure conveniently, setup quantity of blisters on touch screen randomly. On line product feeding and detecting, leaflet fold(1-4folds) and feeding, leaflet detecting, canton opening and forming, products and leaflet pushing into carton, printing batch number, sealing carton with tuck-in or hot melt glue device. Automatically reject lacking of leaflet or product and finished product out.
2. Technical
Data
Weight
& Dimensions
|
Type |
JDZ-120III |
|
Dimensions
in mm |
2150mm×1140mm×1800mm (L×W×H) |
|
Weight
in kg |
1100 |
Output
& Speed
|
Steady
production speed |
100
cartons/min |
Unfold
Leaflet (optional)
|
Grammage |
Between
60-70g/m2 |
|
Leaflet
Size range |
(80-250)
*(90-170)mm |
|
Fold
range |
(1-4
)fold |
|
Notice:
The leaflet can be folded by the machine |
|
Carton
and blister
|
Grammage |
Between
250-350g/m2 |
||
|
Item
|
Blister size |
Blister quantity |
Carton size mm |
|
1 |
|
|
(65-125) *(30-85) *(12-50)mm |
Utilities
|
Standard
power supply |
220V
– 50Hz |
|
Power
consumption in KW |
0.75 |
|
Air
consumption |
120-160L/min |
|
Compressed
Air Pressure |
0.6MPa |
|
Noise |
＜70
dB |
3. Functions
and Options
<!--[if !supportLists]-->l
<!--[endif]-->The cartoning machine includes an
automatic station to form the cartons. The carton boxes are held by vacuum
<!--[if !supportLists]-->l
<!--[endif]-->No suction carton by missing blister
<!--[if !supportLists]-->l
<!--[endif]-->No suction carton by missing leaflet
<!--[if !supportLists]-->l
<!--[endif]-->Automatically
displaying device for trouble, speed and finished products counting
<!--[if !supportLists]-->l
<!--[endif]-->Machine stop running if no products or incorrect position of products. And
stop automatically if incorrect position of product into carton after return or
no cartons or out of leaflets continuous.
<!--[if !supportLists]-->l
<!--[endif]-->Adopt
human-machine operation system.
<!--[if !supportLists]-->l
<!--[endif]-->International
famous brand of electric components such for PLC touch screen, frequency
inverters, etc
<!--[if !supportLists]-->l
<!--[endif]-->Stable performance, operation is easy Controls
Sensors
<!--[if !supportLists]-->l
<!--[endif]-->Blister presence detection sensor
<!--[if !supportLists]-->l
<!--[endif]-->Leaflet presence detection sensor
<!--[if !supportLists]-->l
<!--[endif]-->Carton present detection sensor
|
NO |
Name |
Model and Specification |
Place of Origin or Brand |
Qty |
|
1 |
Main Motor |
R17DT80N4
750w//220V/380V |
Germany SEW |
1 |
|
2 |
Frequency Converter |
FC-051PK75S2E20H |
Denmark Danfoss |
1 |
|
3 |
Breaker |
DZ47-D10/2P |
Chinese Yaohua |
1 |
|
4 |
Breaker |
DZ47-D63/1P |
Chinese Yaohua |
3 |
|
5 |
Switch Power |
NES-50-24V |
Taiwan Mingwei |
1 |
|
6 |
Power Switch |
T |
Germany Queensway Moeller |
1 |
|
7 |
Emergency Stop Button |
ZB2-BE |
France Schneider |
1 |
|
8 |
Relay |
MY2NJ/24VDC |
Japan Omron |
5 |
|
9 |
Touch Screen |
SMART 700 |
Germany Siemens |
1 |
|
10 |
PLC |
SMART ST40 |
Germany Siemens |
1 |
|
11 |
Coder |
E6B2-CWZ |
Japan Omron |
1 |
|
12 |
Optical Fiber Amplifier |
E3X-NA11 |
Japan Omron |
2 |
|
13 |
Optical Fiber |
E32-ZD200 |
2 |
|
|
14 |
D-73277 |
Germany Leuze |
2 |
|
|
15 |
Photoelectric Switch |
E18-DS10NA |
Forlinx |
6 |
|
16 |
|
Germany Sick |
1 |
|
|
17 |
Filter Pressure Reduce Valve |
AW30-03E |
Japan SMC |
1 |
|
18 |
VQ |
Japan SMC |
2 |
|
|
19 |
Electromagnetic Valve |
VP542R-5GD1 |
Japan SMC |
5 |
|
20 |
Electromagnetic Valve |
VQ2321 |
Japan SMC |
3 |
|
21 |
vacuum
generator |
ZH20DS- |
Japan SMC |
2 |
|
22 |
Silencer |
AN402-04 |
Japan SMC |
2 |
|
23 |
KPS6-WS |
Korea VTEC |
|
|
|
21 |
Servo Driver |
200W
MBDHT1507E |
Japan Panasonnic |
1 |
|
22 |
Servo Motor |
200W MHMD |
Japan Panasonnic |
1 |
|
23 |
Moving Guider |
BRH22B |
Tainwan ABBA |
1 |
|
24 |
Air Cylinder |
TR16-40-S |
Taiwan Airtac |
1 |
|
25 |
1 |
|||
|
26 |
Magnetic Switch |
CS1-S |
AOTAI |
1 |
|
27 |
Pressure Switch |
QPM11-N0 |
AEK |
1 |
6. Packing list
|
No |
Name |
Specification |
Unit |
Qty |
Remarks |
|
|
1 |
Automatic cartoning
machine |
JDZ-120III |
Unit |
1 |
|
|
|
Tool
List |
2 |
Slotted head
screwdriver |
4 |
PCS |
1 |
|
|
3 |
Cruciform spanner |
4 |
PCS |
1 |
|
|
|
4 |
Movable
spanner |
8 |
PCS |
1 |
|
|
|
5 |
Movable
spanner |
10 |
PCS |
1 |
|
|
|
6 |
Inner
hexagon spanner |
Lengthen |
Set |
1 |
|
|
|
7 |
Pressure oil
can |
Pressure oil
can |
PCS |
1 |
|
|
|
8 |
Stiff spanner |
8-10 |
PCS |
1 |
|
|
|
9 |
Stiff spanner |
12-14 |
PCS |
1 |
|
|
|
10 |
Stiff spanner |
17-19 |
PCS |
4 |
|
|
|
11 |
Wire-cutter（flat） |
8 |
PCS |
1 |
|
|
|
12 |
Wire-cutter (acutilingual) |
4 |
PCS |
1 |
|
|
|
13 |
Spring |
|
PCS |
4 |
|
|
|
Spare
Parts |
14 |
Vacuum
suction plate |
Φ30 |
PCS |
4 |
|
|
15 |
Vacuum
suction plate |
Φ16 |
PCS |
4 |
|
|
|
16 |
0-Ring |
Φ65*3.55 |
PCS |
12 |
|
|
|
17 |
Leaflet
convey belt |
843*15*1 |
PCS |
2 |
|
|
|
18 |
Leaflet
convey belt |
885*15*1 |
PCS |
4 |
|
|
|
19 |
Steel letter |
(0-9)reverse
word |
PCS |
Each 10 |
|
|
|
NO |
Technical
documentation |
Unit |
Qty |
Remakes |
|
1 |
JDZ-120III Automatic
cartoning machine Operation Manual |
PCS |
1 |
|
|
2 |
Product
qualified certificate |
PCS |
1 |
|
7. Machine design drawin